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Engine mechanical (5S-FE)

Specifications

Component Item Specification
Idle speed USA, M/T 750 ± 50 rpm
USA, A/T 700 ± 50 rpm
CANADA, M/T 850 ± 50 rpm
CANADA, A/T 750 ± 50 rpm
Intake manifold vacuum at Idle speed 450 mmHg (17.7 in.Hg, 60 kPa)
Compression pressure at 250 rpm, STD 12.5 kg/cm² (178 psi, 1,226 kPa) or more
at 250 rpm, Limit 10.0 kg/cm² (142 psi, 981 kPa)
Difference of pressure between each cylinder 1.0 kg/cm² (14 psi, 98 kPa) or less
Idler pulley tension spring Free length 46.0 mm (1.811 in.)
Installed load at 51.9 mm (2.043 in.) 4.75 – 5.25 kg (10.5 – 11.6 lb, 47 – 52 N)
Cylinder head Warpage, Cylinder block side, Limit 0.05 mm (0.020 in.)
Warpage, Manifold side, Limit 0.08 mm (0.031 in.)
Valve seat, Refacing angle 30°, 45°, 75°
Valve seat, Contacting angle 45°
Valve seat, Contacting width 1.0 – 1.4 mm (0.039 – 0.055 in.)
Valve guide bushing Inside diameter 6.010 – 6.030 mm (0.2366 – 0.2374 in.)
Outside diameter (for repair part), STD 11.048 – 11.059 mm (0.4350 – 0.4354 in.)
Outside diameter (for repair part), O/S 0.05 11.098 – 11.109 mm (0.4369 – 0.4374 in.)
Valve Valve overall length, STD, Intake 100.60 mm (3.9606 in.)
Valve overall length, STD, Exhaust 100.45 mm (3.9547 in.)
Valve overall length, Limit, Intake 100.1 mm (3.941 in.)
Valve overall length, Limit, Exhaust 100.0 mm (3.937 in.)
Valve face angle 44.5°
Stem diameter, Intake 5.970 – 5.985 mm (0.2350 – 0.2356 in.)
Stem diameter, Exhaust 5.965 – 5.980 mm (0.2356 – 0.2354 in.)
Stem oil clearance, STD, Intake 0.025 – 0.060 mm (0.0010 – 0.0024 in.)
Stem oil clearance, STD, Exhaust 0.030 – 0.065 mm (0.0012 – 0.0026 in.)
Stem oil clearance, Limit, Intake 0.08 mm (0.0031 in.)
Stem oil clearance, Limit, Exhaust 0.10 mm (0.0039 in.)
Margin thickness, STD 0.8 – 1.2 mm (0.031 – 0.047 in.)
Margin thickness, Limit 0.5 mm (0.020 in.)
Valve spring Squareness, Limit 2.0 mm (0.079 in.)
Free length 45.0 mm (1.772 in.)
Installed tension at 34.7 mm (1.366 in.) 16.7 – 19.3 kg (36.8 – 42.5 lb, 164 – 189 N)
Valve lifter Lifter diameter 27.975 – 27.985 mm (1.1014 – 1.1018 in.)
Lifter bore diameter 28.000 – 28.021 mm (1.1024 – 1.1032 in.)
Oil clearance, STD 0.015 – 0.046 mm (0.0006 – 0.0018 in.)
Oil clearance, Limit 0.07 mm (0.0028 in.)
Manifold Warpage, Limit 0.3 mm (0.0118 in.)

Component Item Specification
Camshaft Thrust clearance, STD, Intake 0.045 – 0.100 mm (0.0018 – 0.0039 in.)
Thrust clearance, STD, Exhaust 0.030 – 0.085 mm (0.0012 – 0.0033 in.)
Thrust clearance, Limit, Intake 0.12 mm (0.0047 in.)
Thrust clearance, Limit, Exhaust 0.10 mm (0.0039 in.)
Journal oil clearance, STD 0.025 – 0.062 mm (0.0010 – 0.0024 in.)
Journal oil clearance, Limit 0.10 mm (0.0039 in.)
Journal diameter 26.959 – 26.975 mm (1.0614 – 1.0620 in.)
Circle runout, Limit 0.04 mm (0.0016 in.)
Cam lobe height, STD, Intake 35.310 – 35.410 mm (1.3902 – 1.3941 in.)
Cam lobe height, STD, Exhaust 35.560 – 35.660 mm (1.4000 – 1.4039 in.)
Cam lobe height, Limit, Intake 35.20 mm (1.3858 in.)
Cam lobe height, Limit, Exhaust 35.45 mm (1.3957 in.)
Camshaft gear backlash, STD 0.020 – 0.200 mm (0.0008 – 0.0079 in.)
Camshaft gear backlash, Limit 0.30 mm (0.0188 in.)
Camshaft gear spring end free distance 22.5 – 22.9 mm (0.886 – 0.902 in.)
Cylinder block Cylinder head surface warpage, Limit 0.05 mm (0.0020 in.)
Cylinder bore diameter, STD, Mark 1 87.000 – 87.010 mm (3.4252 – 3.4256 in.)
Cylinder bore diameter, STD, Mark 2 87.010 – 87.020 mm (3.4256 – 3.4260 in.)
Cylinder bore diameter, STD, Mark 3 87.020 – 87.030 mm (3.4260 – 3.4264 in.)
Cylinder bore diameter, Limit, STD 87.23 mm (3.4342 in.)
Cylinder bore diameter, Limit, O/S 0.50 87.73 mm (3.4350 in.)
Piston and piston ring Piston diameter, STD, Mark 1 86.911 – 86.921 mm (3.4217 – 3.4221 in.)
Piston diameter, STD, Mark 2 86.921 – 86.931 mm (3.4221 – 3.4225 in.)
Piston diameter, STD, Mark 3 86.931 – 86.941 mm (3.4225 – 3.4229 in.)
Piston diameter, O/S 0.50 87.411 – 87.441 mm (3.4414 – 3.4426 in.)
Piston oil clearance, STD 0.079 – 0.099 mm (0.0031 – 0.0039 in.)
Piston oil clearance, Limit 0.119 mm (0.0047 in.)
Piston ring groove clearance 0.030 – 0.070 mm (0.0012 – 0.0028 in.)
Piston ring end gap, STD, No.1 0.270 – 0.500 mm (0.0106 – 0.0197 in.)
Piston ring end gap, STD, No.2 0.350 – 0.600 mm (0.0138 – 0.0234 in.)
Piston ring end gap, STD, Oil 0.200 – 0.550 mm (0.0079 – 0.0217 in.)
Piston ring end gap, Limit, No.1 1.10 mm (0.0433 in.)
Piston ring end gap, Limit, No.2 1.20 mm (0.0472 in.)
Piston ring end gap, Limit, Oil 1.15 mm (0.0453 in.)
Connecting rod Thrust clearance, STD 0.160 – 0.312 mm (0.0063 – 0.0123 in.)
Thrust clearance, Limit 0.35 mm (0.35 in.)
Connecting rod bearing center wall thickness, STD, Mark 1 1.484 – 1.488 mm (0.0584 – 0.0586 in.)
Connecting rod bearing center wall thickness, STD, Mark 2 1.488 – 1.492 mm (0.0586 – 0.0587 in.)
Connecting rod bearing center wall thickness, STD, Mark 3 1.492 – 1.496 mm (0.0587 – 0.0589 in.)
Connecting rod oil clearance, STD, STD 0.024 – 0.055 mm (0.0009 – 0.0022 in.)
Connecting rod oil clearance, STD, U/S 0.023 – 0.069 mm (0.0009 – 0.0027 in.)
Connecting rod oil clearance, Limit 0.08 mm (0.0031 in.)
Rod bending, Limit per 100 mm (3.94 in.) 0.05 mm (0.0020 in.)
Rod twist, Limit per 100 mm (3.94 in.) 0.15 mm (0.0059 in.)
Bushing inside diameter 22.005 – 22.017 mm (0.8663 – 0.8668 in.)
Piston pin diameter 21.997 – 22.009 mm (0.8660 – 0.8665 in.)
Piston pin oil clearance, STD 0.005 – 0.011 mm (0.0002 – 0.0004 in.)
Piston pin oil clearance, Limit 0.05 mm (0.0020 in.)
Connecting rod bolt outside diameter, STD 7.860 – 8.000 mm (0.3094 – 0.3150 in.)
Connecting rod bolt outside diameter, Limit 7.60 mm (0.2992 in.)

Component Item Specification
Crankshaft Thrust clearance, STD 0.020 – 0.220 mm (0.0008 – 0.0087 in.)
Thrust clearance, Limit 0.30 mm (0.0118 in.)
Thrust washer thickness, STD 2.440 – 2.490 mm (0.0961 – 0.0980 in.)
Main journal oil clearance, STD, No.3, STD 0.025 – 0.044 mm (0.0010 – 0.0017 in.)
Main journal oil clearance, STD, No.3, U/S 0.25 0.027 – 0.067 mm (0.0011 – 0.0026 in.)
Main journal oil clearance, STD, Others, STD 0.015 – 0.034 mm (0.0006 – 0.0013 in.)
Main journal oil clearance, STD, Others, U/S 0.25 0.019 – 0.059 mm (0.0007 – 0.0023 in.)
Main journal oil clearance, Limit 0.08 mm (0.0031 in.)
Main journal diameter, STD 54.988 – 55.003 mm (2.1653 – 2.1655 in.)
Main journal diameter, U/S 0.25 54.745 – 54.755 mm (2.1553 – 2.1557 in.)
Main bearing center wall thickness, STD, No.3, Mark 1 1.992 – 1.995 mm (0.0784 – 0.0785 in.)
Main bearing center wall thickness, STD, No.3, Mark 2 1.995 – 1.998 mm (0.0785 – 0.0787 in.)
Main bearing center wall thickness, STD, No.3, Mark 3 1.998 – 2.001 mm (0.0787 – 0.0788 in.)
Main bearing center wall thickness, STD, No.3, Mark 4 2.001 – 2.004 mm (0.0788 – 0.0789 in.)
Main bearing center wall thickness, STD, No.3, Mark 5 2.004 – 2.007 mm (0.0789 – 0.0790 in.)
Main bearing center wall thickness, STD, Others, Mark 1 1.997 – 2.000 mm (0.0786 – 0.0787 in.)
Main bearing center wall thickness, STD, Others, Mark 2 2.000 – 2.003 mm (0.0787 – 0.0789 in.)
Main bearing center wall thickness, STD, Others, Mark 3 2.003 – 2.006 mm (0.0789 – 0.0790 in.)
Main bearing center wall thickness, STD, Others, Mark 4 2.006 – 2.009 mm (0.0790 – 0.0791 in.)
Main bearing center wall thickness, STD, Others, Mark 5 2.009 – 2.012 mm (0.0791 – 0.0792 in.)
Crank pin diameter, STD 51.985 – 52.000 mm (2.0466 – 2.0472 in.)
Crank pin diameter, U/S 0.25 51.745 – 51.755 mm (2.0372 – 2.0376 in.)
Circle runout, Limit 0.06 mm (0.0024 in.)
Main journal taper and out-of-round, Limit 0.02 mm (0.0008 in.)
Crank pin taper and out-of-round, Limit 0.02 mm (0.0008 in.)

Torque specifications

Part tightened kg-cm ft-lb N·m
Oil pump pulley x Oil pump drive shaft 290 21 28
No.2 idler pulley x Cylinder block 425 31 42
Crankshaft pulley x Crankshaft 1,100 80 108
Camshaft timing pulley x Camshaft 550 40 54
Camshaft timing pulley x Camshaft, For SST 380 27 37
No.1 idler pulley x Cylinder head 425 31 42
Cylinder head x Cylinder block, 1st 500 36 49
Cylinder head x Cylinder block, 2nd Turn 90°
Camshaft bearing cap x Cylinder head 190 14 19
Cylinder head cover x Cylinder head 180 13 18
RH front engine hanger x Cylinder head 250 18 25
LH front engine hanger x Cylinder head 250 18 25
No.3 timing belt cover x Cylinder head 80 69 in.-lb 7.8
Intake manifold x Cylinder head 195 14 19
Intake manifold stay x Intake manifold 195 14 19
Intake manifold stay x Cylinder block 425 31 42
EGR valve x Cylinder head 130 9 13

Part tightened kg-cm ft-lb N·m
EGR pipe x Cylinder head 600 43 59
Water by-pass pipe x Water pump cover 95 82 in.-lb 9.3
Water outlet x Cylinder head 150 11 15
Catalytic converter x Exhaust manifold 300 22 29
Exhaust manifold x Cylinder head 500 36 49
Catalytic converter stay x Catalytic converter 425 31 42
Catalytic converter stay x Cylinder block 425 31 42
Main bearing cap x Cylinder block 600 43 59
Connecting rod cap x Connecting rod, 1st 250 18 25
Connecting rod cap x Connecting rod, 2nd Turn 90°
Rear oil seal retainer x Cylinder block 95 82 in.-lb 9.3
RH engine mounting bracket x Cylinder block 620 45 61
Alternator bracket x Cylinder block 440 32 43
Rear end plate x Cylinder block 95 82 in.-lb 9.3
Flywheel x Crankshaft (M/T) 900 65 88
Drive plate x Crankshaft (A/T) 850 61 83
LH engine mounting bracket x Transaxle 530 38 52
LH engine mounting insulator x LH engine mounting bracket, Front side 650 47 63
LH engine mounting insulator x LH engine mounting bracket, Rear side 740 54 73
LH engine mounting insulator x Transaxle (with LH enigne mounting bracket) 530 38 52
LH engine mounting insulator x Body 800 58 78
RH engine mounting insulator x RH engine mounting bracket 530 38 52
RH engine mounting insulator x Body 800 58 78
RH engine mounting stay x RH engine mounting insulator 740 54 73
RH engine mounting stay x RH front engine hanger 740 54 73
Air cleaner case x Body 360 26 35
LH engine mounting stay x LH engine mounting insulator 740 54 73
LH engine mounting stay x Transaxle 250 18 25
Lateral control rod x LH engine mounting insulator 380 27 37
Front engine mounting bracket x Transaxle 790 57 77
Clutch release cylinder x Transaxle 120 9 12
Rear engine mounting bracket x Transaxle 790 57 77
Front engine mounting insulator x Body 740 54 73
Rear engine mounting insulator x Body 650 47 64
Rear engine mounting insulator x Mounting bracket 800 58 79
Front engine mounting insulator x Mounting bracket 980 71 96
A/C compressor x Cylinder block 250 18 25
A/C idler pulley bracket x Cylinder block 275 20 27
A/C idler pulley bracket x RH front engine hanger 375 27 37
Suspension upper brace x Body, Bolt 740 54 73
Suspension upper brace x Body, Nut 650 47 64