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Engine mechanical (3S-GTE)

Specifications

Component Item Specification
Idle speed 800 ± 50 rpm
Intake manifold vacuum at Idle speed 450 mmHg (17.7 in.Hg, 60 kPa)
Compression at 250 rpm, STD 11.5 kg/cm² (164 psi, 1,128 kPa) or more
at 250 rpm, Limit 9.0 kg/cm² (128 psi, 883 kPa)
Difference of pressure between each cylinder 1.0 kg/cm² (14 psi, 98 kPa) or less
Timing belt tensioner Protrusion 8.5 – 9.5 mm (0.335 – 0.374 in.)
Cylinder head Warpage, Cylinder block side, Limit 0.20 mm (0.0079 in.)
Warpage, Intake manifold side, Limit 0.20 mm (0.0079 in.)
Warpage, Exhaust manifold side, Limit 0.30 mm (0.0118 in.)
Valve seat, Refacing angle 30°, 45°, 75°
Valve seat, Contacting angle 45°
Valve seat, Contacting width 1.0 – 1.4 mm (0.039 – 0.055 in.)
Valve guide bushing Inside diameter 6.000 – 6.018 mm (0.2362 – 0.2369 in.)
Outside diameter (for repair part), STD 11.030 – 11.041 mm (0.4343 – 0.4347 in.)
Outside diameter (for repair part), O/S 0.05 11.080 – 11.091 mm (0.4362 – 0.4367 in.)
Valve Valve overall length, STD, Intake 105.50 mm (4.1535 in.)
Valve overall length, STD, Exhaust 99.55 mm (3.9193 in.)
Valve overall length, Limit, Intake 104.80 mm (4.1260 in.)
Valve overall length, Limit, Exhaust 98.85 mm (3.8917 in.)
Valve face angle 44.5°
Stem diameter, Intake 5.960 – 5.975 mm (0.2346 – 0.2352 in.)
Stem diameter, Exhaust 5.955 – 5.970 mm (0.2344 – 0.2350 in.)
Stem oil clearance, STD, Intake 0.025 – 0.058 mm (0.0010 – 0.0023 in.)
Stem oil clearance, STD, Exhaust 0.030 – 0.063 mm (0.0012 – 0.0025 in.)
Stem oil clearance, Limit, Intake 0.08 mm (0.0031 in.)
Stem oil clearance, Limit, Exhaust 0.10 mm (0.0039 in.)
Margin thickness, STD 0.8 – 1.2 mm (0.031 – 0.047 in.)
Margin thickness, Limit 0.5 mm (0.020 in.)
Valve spring Squareness, Limit 2.0 mm (0.079 in.)
Free length 44.43 mm (1.7492 in.)
Installed tension at 34.4 mm (1.354 in.) 20.5 – 24.1 kg (45.2 – 53.1 lb, 201 – 236 N)
Valve lifter Lifter diameter 27.975 – 27.985 mm (1.1014 – 1.1018 in.)
Lifter bore diameter 28.000 – 28.021 mm (1.1024 – 1.1032 in.)
Oil clearance, STD 0.015 – 0.046 mm (0.0006 – 0.0018 in.)
Oil clearance, Limit 0.07 mm (0.0028 in.)
Manifold Warpage, Limit 0.20 mm (0.0079 in.)

Component Item Specification
Camshaft Thrust clearance, STD 0.120 – 0.240 mm (0.0047 – 0.0094 in.)
Thrust clearance, Limit 0.30 mm (0.0118 in.)
Journal oil clearance, STD 0.025 – 0.062 mm (0.0010 – 0.0024 in.)
Journal oil clearance, Limit 0.08 mm (0.0031 in.)
Journal diameter 26.959 – 26.975 mm (1.0614 – 1.0620 in.)
Circle runout, Limit 0.06 mm (0.0024 in.)
Cam lobe height, STD 41.010 – 41.110 mm (1.6146 – 1.6185 in.)
Cam lobe height, Limit 39.90 mm (1.5709 in.)
T-VIS valve Warpage, Limit 0.20 mm (0.0079 in.)
Cylinder block Cylinder head surface warpage, Limit 0.05 mm (0.0020 in.)
Cylinder bore diameter, STD, Mark 1 86.000 – 86.010 mm (3.3858 – 3.3862 in.)
Cylinder bore diameter, STD, Mark 2 86.010 – 86.020 mm (3.3862 – 3.3866 in.)
Cylinder bore diameter, STD, Mark 3 86.020 – 86.030 mm (3.3866 – 3.3870 in.)
Cylinder bore diameter, Limit 86.23 mm (3.3949 in.)
Piston and piston ring Piston diameter, Mark 1 85.920 – 85.930 mm (3.3827 – 3.3831 in.)
Piston diameter, Mark 2 85.930 – 85.940 mm (3.3831 – 3.3835 in.)
Piston diameter, Mark 3 85.940 – 85.950 mm (3.3835 – 3.3839 in.)
Piston oil clearance, STD 0.070 – 0.090 mm (0.0028 – 0.0035 in.)
Piston oil clearance, Limit 0.110 mm (0.0043 in.)
Piston ring groove clearance, No.1 0.040 – 0.080 mm (0.0016 – 0.0031 in.)
Piston ring groove clearance, No.2 0.030 – 0.070 mm (0.0012 – 0.0028 in.)
Piston ring end gap, STD, No.1 0.330 – 0.550 mm (0.0130 – 0.0217 in.)
Piston ring end gap, STD, No.2 0.450 – 0.670 mm (0.0177 – 0.0264 in.)
Piston ring end gap, STD, Oil 0.200 – 0.600 mm (0.0079 – 0.0236 in.)
Piston ring end gap, Limit, No.1 0.85 mm (0.0335 in.)
Piston ring end gap, Limit, No.2 0.97 mm (0.0382 in.)
Piston ring end gap, Limit, Oil 0.90 mm (0.0354 in.)
Connecting rod Thrust clearance, STD 0.160 – 0.312 mm (0.0063 – 0.0123 in.)
Thrust clearance, Limit 0.35 mm (0.35 in.)
Connecting rod bearing center wall thickness, STD, Mark 1 1.484 – 1.488 mm (0.0584 – 0.0586 in.)
Connecting rod bearing center wall thickness, STD, Mark 2 1.488 – 1.492 mm (0.0586 – 0.0587 in.)
Connecting rod bearing center wall thickness, STD, Mark 3 1.492 – 1.496 mm (0.0587 – 0.0589 in.)
Connecting rod oil clearance, STD, STD 0.024 – 0.055 mm (0.0009 – 0.0022 in.)
Connecting rod oil clearance, STD, U/S 0.25 0.023 – 0.069 mm (0.0009 – 0.0027 in.)
Connecting rod oil clearance, Limit 0.08 mm (0.0031 in.)
Rod bending, Limit per 100 mm (3.94 in.) 0.05 mm (0.0020 in.)
Rod twist, Limit per 100 mm (3.94 in.) 0.15 mm (0.0059 in.)
Bushing inside diameter 22.005 – 22.017 mm (0.8663 – 0.8668 in.)
Piston pin diameter 21.997 – 22.009 mm (0.8660 – 0.8665 in.)
Piston pin oil clearance, STD 0.005 – 0.011 mm (0.0002 – 0.0004 in.)
Piston pin oil clearance, Limit 0.05 mm (0.0020 in.)

Component Item Specification
Crankshaft Thrust clearance, STD 0.020 – 0.220 mm (0.0008 – 0.0087 in.)
Thrust clearance, Limit 0.30 mm (0.0118 in.)
Thrust washer thickness, STD 2.440 – 2.490 mm (0.0961 – 0.0980 in.)
Main journal oil clearance, STD, No.3, STD 0.025 – 0.044 mm (0.0010 – 0.0017 in.)
Main journal oil clearance, STD, No.3, U/S 0.25 0.021 – 0.061 mm (0.0008 – 0.0024 in.)
Main journal oil clearance, STD, Others, STD 0.015 – 0.034 mm (0.0006 – 0.0013 in.)
Main journal oil clearance, STD, Others, U/S 0.25 0.029 – 0.069 mm (0.0011 – 0.0027 in.)
Main journal oil clearance, Limit 0.08 mm (0.0031 in.)
Main journal diameter, STD 54.988 – 55.003 mm (2.1653 – 2.1655 in.)
Main journal diameter, U/S 0.25 54.745 – 54.755 mm (2.1553 – 2.1557 in.)
Main bearing center wall thickness, STD, No.3, Mark 1 1.992 – 1.995 mm (0.0784 – 0.0785 in.)
Main bearing center wall thickness, STD, No.3, Mark 2 1.995 – 1.998 mm (0.0785 – 0.0787 in.)
Main bearing center wall thickness, STD, No.3, Mark 3 1.998 – 2.001 mm (0.0787 – 0.0788 in.)
Main bearing center wall thickness, STD, No.3, Mark 4 2.001 – 2.004 mm (0.0788 – 0.0789 in.)
Main bearing center wall thickness, STD, No.3, Mark 5 2.004 – 2.007 mm (0.0789 – 0.0790 in.)
Main bearing center wall thickness, STD, Others, Mark 1 1.997 – 2.000 mm (0.0786 – 0.0787 in.)
Main bearing center wall thickness, STD, Others, Mark 2 2.000 – 2.003 mm (0.0787 – 0.0789 in.)
Main bearing center wall thickness, STD, Others, Mark 3 2.003 – 2.006 mm (0.0789 – 0.0790 in.)
Main bearing center wall thickness, STD, Others, Mark 4 2.006 – 2.009 mm (0.0790 – 0.0791 in.)
Main bearing center wall thickness, STD, Others, Mark 5 2.009 – 2.012 mm (0.0791 – 0.0792 in.)
Crank pin diameter, STD 47.985 – 48.000 mm (1.8892 – 1.8898 in.)
Crank pin diameter, U/S 0.25 47.745 – 47.755 mm (1.8797 – 1.8801 in.)
Circle runout, Limit 0.06 mm (0.0024 in.)
Main journal taper and out-of-round, Limit 0.02 mm (0.0008 in.)
Crank pin taper and out-of-round, Limit 0.02 mm (0.0008 in.)

Torque specifications

Part tightened kg-cm ft-lb N·m
Oil pump pulley x Oil pump drive shaft 355 26 35
No.2 idler pulley x Cylinder block 440 32 43
No.1 idler pulley bracket x Cylinder head 440 32 43
Crankshaft pulley x Crankshaft 1,100 80 108
Camshaft timing pulley x Camshaft 600 43 59
Camshaft timing pulley x Camshaft, For SST 420 30 41
Timing belt tensioner x Cylinder head 210 15 21
Cylinder head x Cylinder block, 1st 500 36 49
Cylinder head x Cylinder block, 2nd Turn 90°
Camshaft bearing cap x Cylinder head 190 14 19
No.3 timing belt cover x Cylinder head 90 78 in.-lb 8.8
Cylinder head cover x Cylinder head 25 21 in.-lb 2.5
Intake manifold x Cylinder head 195 14 19
Intake manifold stay x Intake manifold 260 19 25
Intake manifold stay x Cylinder block 260 19 25
Water by-pass pipe x Water pump cover 80 69 in.-lb 7.8
Water outlet x Cylinder head 400 29 39

Part tightened kg-cm ft-lb N·m
EGR valve x Intake manifold 195 14 19
EGR valve x Cylinder head 260 19 25
EGR pipe x Cylinder head 195 14 19
LH engine hanger x Cylinder head, 12 mm head bolt 130 9 13
LH engine hanger x Cylinder head, 14 mm head bolt 195 14 19
Exhaust manifold x Cylinder head 530 38 52
Catalytic converter x Turbine outlet elbow 300 22 29
Catalytic converter stay x Catalytic converter 600 43 59
RH front engine hanger x Cylinder head 400 29 39
Main bearing cap x Cylinder block 600 43 59
Connecting rod cap x Connecting rod 680 49 67
Rear oil seal retainer x Cylinder block 95 82 in.-lb 9.3
Knock sensor x Cylinder head 450 33 44
RH engine mounting bracket x Cylinder block 620 45 61
Alternator bracket x Cylinder block 440 32 43
Rear end plate x Cylinder block 95 82 in.-lb 9.3
Flywheel x Crankshaft 1,100 80 108
LH engine mounting bracket x Transaxle 530 38 52
Rear engine mounting bracket x Transaxle, 14 mm head bolt 530 38 52
Rear engine mounting bracket x Transaxle, 17 mm head bolt 790 57 77
LH engine mounting insulator x LH engine mounting bracket, Front side 650 47 63
LH engine mounting insulator x LH engine mounting bracket, Rear side 740 54 73
LH engine mounting insulator x Body 800 58 78
RH engine mounting insulator x RH engine mounting bracket 530 38 52
RH engine mounting insulator x Body 800 58 78
RH engine mounting stay x RH engine mounting insulator 740 54 73
RH engine mounting stay x RH engine mounting bracket 740 54 73
Air cleaner case x Body 360 26 35
LH engine mounting stay x LH engine mounting insulator 740 54 73
LH engine mounting stay x Transaxle 250 18 25
Lateral control rod x LH engine mounting insulator 380 27 37
Front engine mounting bracket x Transaxle 790 57 77
Clutch release cylinder x Transaxle 120 9 12
Front engine mounting insulator x Body 740 54 73
Rear suspension lower crossmember x Body 1,150 83 113
Stabilizer link x Shock absober 500 36 49
Rear engine mounting insulator x Body 650 47 64
Rear engine mounting insulator x Mounting bracket 800 58 79
Front engine mounting insulator x Mounting bracket 980 71 96
A/C compressor x Cylinder block 250 18 25
A/C idler pulley bracket x Cylinder block 275 20 27
A/C idler pulley bracket x RH front engine hanger 375 27 37
Suspension upper brace x Body, Bolt 740 54 73
Suspension upper brace x Body, Nut 650 47 64